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Brined & cooked recipeOrigin Recipe

Botillo del Bierzo

Rich, smoky and meaty, boiled and served hot, a robust Bierzo winter dish.

Draft

This recipe is a draft, pending verification by The Curesmith. Treat the salt, cure and timing figures as provisional and confirm them against your own judgement before curing.

Introduction

Botillo del Bierzo is a large smoked casing filled with seasoned pieces of pork rib, tail and other permitted bone-in cuts. It is cured and smoked but remains a cooking product. Slow simmering turns the collagen-rich pieces tender and flavours cabbage, potatoes and chorizo around it.

The Curesmith home method

Use the audited Cure #1 formula and product-specific piece ratios already recorded. Stuff without splintering bones or leaving large air pockets, apply restrained smoke and refrigerate. Simmer gently until the thickest meat reaches at least 72°C and the ribs are tender.

Where it comes from

El Bierzo, Spain

Before you begin

Purpose and scope

The recipes published on The Curesmith are intended for educational and informational purposes only. Meat curing, fermentation and smoking involve processes that, if carried out incorrectly, can result in products that are unsafe to eat. By using any recipe on this website you acknowledge that you do so entirely at your own risk, and you agree that The Curesmith and its authors cannot be held liable for any outcome arising from its use.

Limitation of liability

The Curesmith and its authors accept no responsibility or liability for any illness, injury, loss or damage arising from the use of these recipes, including but not limited to illness caused by improperly cured, handled or cooked meat products, errors in measurement or technique, equipment failure, or deviation from the stated method or quantities.

Nitrite and cure safety

Meat curing involves the use of nitrite salts, which must be measured accurately and used strictly according to the quantities specified. Nitrite in excessive quantities is toxic. Please ensure you understand the following before proceeding:

  • Always use a calibrated digital scale accurate to at least one gram. For smaller batches, a scale accurate to 0.1g is strongly recommended.
  • Never exceed the stated cure amounts. Never substitute cure types without recalculating.
  • Store all curing salts clearly labelled, separately from regular salt, and out of reach of children.
  • Different cure products have different nitrite concentrations. Always check your manufacturer's label and adjust quantities accordingly.

Food hygiene and cross-contamination

Raw and cured meat products must be stored, handled and prepared in a clean environment using food-safe equipment. Hands, surfaces, tools and containers must be thoroughly cleaned and where appropriate sanitised before use. Cross-contamination between raw meat and ready-to-eat products must be avoided at all times.

Temperature control

Temperature control is critical throughout all curing and smoking processes. Inadequate temperature management can allow the growth of dangerous pathogens including Clostridium botulinum, Listeria monocytogenes, Salmonella and E. coli. A reliable refrigerator thermometer and a calibrated probe thermometer are essential pieces of equipment for anyone producing cured or smoked meat at home.

Uncooked cured products

Whole muscle products that are eaten without cooking, such as air-dried bresaola, coppa or prosciutto, must reach their target weight loss before consumption. Products that have not been cured and dried to the correct specification may not be safe to eat uncooked. Pancetta and guanciale cured to less than 38% weight loss must not be consumed uncooked.

Bacon and other uncooked cured products

Bacon and other uncooked cured products must be cooked thoroughly before eating. Cold smoking adds flavour and colour but does not cook the product. A cold-smoked bacon or sausage remains a raw product and must reach a safe internal temperature before it is safe to consume. For pork and beef this is 72°C / 162°F. For poultry this is 74°C / 165°F.

When in doubt, seek professional guidance

If you are unsure about any aspect of the curing, smoking or fermentation process, we strongly encourage you to seek formal training or guidance from a qualified food safety professional before proceeding. The information on this website is not a substitute for proper food safety education and training.

Commercial production

These recipes are produced for home and small-scale producers. They are not intended for commercial food production. Commercial meat processing is subject to regulatory requirements that vary by country and jurisdiction. If you intend to produce cured or smoked products for sale, you must ensure full compliance with all applicable food safety regulations in your region.

The recipe

StyleSmoked and dried, boiled to serve
MeatsPork ribs, Bone-in pork tail, Tongue, Meat trimmings
Salt1.8%
CureCure #1

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Ingredients

gAdjust to
scale the recipe
Meat
Pork ribsReference1000 g
Bone-in pork tail14.29% of pork ribs145 g
Tongue14.29% of pork ribs145 g
Meat trimmings14.29% of pork ribs145 g
Seasoning
Salt1.8%25 g
Cure #1156 ppm3.6 g
House Cure #1 at 156 ppm ingoing, suited to a short cooked process.
Pimenton, sweet1.5%20 g
Pimenton, hot1%14 g
Oregano, rubbed0.2%2.9 g
Garlic, minced2%30 g

Nitrite safety check

Nitrite (NO₂)
156.0ppm
Standard maximum
156ppm
Nitrite level156.0 / 200 ppm max
0156 ppm200 ppm
Safe
Within safe limits. Effective for pathogen control and colour development.

Production

GrindAs the recipe requires
Dry12 to 16 C (54 to 61 F)
Drying time2

Method

1
Cut the meats. Botillo is built from bony pork. Chop the ribs and tail into pieces of roughly 2 cm and leave the bones in place. Chop the tongue and any trimmings more finely.
2
Season and rest. Work the salt, curing salt, sweet and hot pimenton, a little sugar, rubbed oregano and minced garlic through the meat. Bag the mixture and hold it in the chiller for about twelve hours so the seasoning and cure take.
3
Stuff the bung. Pack the mixture firmly into a pork bung, which gives the botillo its short, rounded shape.
4
Smoke over oak. Cold smoke over oak at around 18 C (64 F) for one day.
5
Short dry. Dry at 12 to 16 C (54 to 61 F) for two days, then keep it refrigerated. This is a semi-dry product rather than a fully air-dried one, so it is not ready to eat as it stands.
6
Boil before serving. The botillo must be cooked before eating. Simmer it gently for about two to two and a half hours, adding vegetables such as potatoes and greens in the final half hour.
Smoking guidanceCold-smoked over a cool wood smoke (below 30 C (86 F)) before cooking, until it takes colour and a smoky aroma. It is cooked, not dried, so it stays raw until you cook it through.
ImportantTraditionally boiled before serving: boil or gently simmer for about 2 to 2.5 hours before serving, adding vegetables in the final 30 minutes. Serve it piping hot and cooked right through.

Recipe by The Curesmith — thecuresmith.com