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Cold Smoked Chorizo

Brined & cooked recipeCuresmith Ratio

Cold Smoked Chorizo

This is my cold smoked chorizo, a paprika and cumin sausage that takes a gentle smoke and is then cooked before eating. It is not a dry-cured salami, it is a fresh chorizo carried a step further with cure and smoke, and it is a very good introduction to working with a smoker.

Introduction

There is one rule I never break with this recipe: the taste test comes before the cure. Get the seasoning right on a fried patty first, and only then work in the Cure #1 and stuff. Keep the smoke below 25 degrees, rest it a day in the fridge afterwards, and cook it through before you eat it.

Where it comes from

Pork cut chart with the Shoulder highlighted
Pork · ShoulderChorizo is made from pork shoulder, ground and seasoned with paprika and cumin. The shoulder's own fat carries the spice and keeps the sausage from drying too hard.
Spain

Before you begin

Purpose and scope

The recipes published on The Curesmith are intended for educational and informational purposes only. Meat curing, fermentation and smoking involve processes that, if carried out incorrectly, can result in products that are unsafe to eat. By using any recipe on this website you acknowledge that you do so entirely at your own risk, and you agree that The Curesmith and its authors cannot be held liable for any outcome arising from its use.

Limitation of liability

The Curesmith and its authors accept no responsibility or liability for any illness, injury, loss or damage arising from the use of these recipes, including but not limited to illness caused by improperly cured, handled or cooked meat products, errors in measurement or technique, equipment failure, or deviation from the stated method or quantities.

Nitrite and cure safety

Meat curing involves the use of nitrite salts, which must be measured accurately and used strictly according to the quantities specified. Nitrite in excessive quantities is toxic. Please ensure you understand the following before proceeding:

  • Always use a calibrated digital scale accurate to at least one gram. For smaller batches, a scale accurate to 0.1g is strongly recommended.
  • Never exceed the stated cure amounts. Never substitute cure types without recalculating.
  • Store all curing salts clearly labelled, separately from regular salt, and out of reach of children.
  • Different cure products have different nitrite concentrations. Always check your manufacturer's label and adjust quantities accordingly.

Food hygiene and cross-contamination

Raw and cured meat products must be stored, handled and prepared in a clean environment using food-safe equipment. Hands, surfaces, tools and containers must be thoroughly cleaned and where appropriate sanitised before use. Cross-contamination between raw meat and ready-to-eat products must be avoided at all times.

Temperature control

Temperature control is critical throughout all curing and smoking processes. Inadequate temperature management can allow the growth of dangerous pathogens including Clostridium botulinum, Listeria monocytogenes, Salmonella and E. coli. A reliable refrigerator thermometer and a calibrated probe thermometer are essential pieces of equipment for anyone producing cured or smoked meat at home.

Uncooked cured products

Whole muscle products that are eaten without cooking, such as air-dried bresaola, coppa or prosciutto, must reach their target weight loss before consumption. Products that have not been cured and dried to the correct specification may not be safe to eat uncooked. Pancetta and guanciale cured to less than 38% weight loss must not be consumed uncooked.

Bacon and other uncooked cured products

Bacon and other uncooked cured products must be cooked thoroughly before eating. Cold smoking adds flavour and colour but does not cook the product. A cold-smoked bacon or sausage remains a raw product and must reach a safe internal temperature before it is safe to consume. For pork and beef this is 72°C / 162°F. For poultry this is 74°C / 165°F.

When in doubt, seek professional guidance

If you are unsure about any aspect of the curing, smoking or fermentation process, we strongly encourage you to seek formal training or guidance from a qualified food safety professional before proceeding. The information on this website is not a substitute for proper food safety education and training.

Commercial production

These recipes are produced for home and small-scale producers. They are not intended for commercial food production. Commercial meat processing is subject to regulatory requirements that vary by country and jurisdiction. If you intend to produce cured or smoked products for sale, you must ensure full compliance with all applicable food safety regulations in your region.

The recipe

StyleCured, cold smoked sausage
MeatsPork shoulder
Salt1.9%
CureCure #1

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Ingredients

gAdjust to
scale the recipe
Meat
Pork shoulderReference1000 g
Seasoning
Salt1.9%20 g
Cure #1156 ppm2.5 g
Dosed to the house 156 ppm. Essential for safe cold smoking. Add it only after the taste test, never cure and then fry a test straight away.
Paprika0.7%7.0 g
Ancho chilli powder1.1%11 g
Cumin, ground0.7%7.0 g
White pepper, ground0.1%1.0 g
Onion powder0.25%2.4 g
Enrichment
Milk powder3.3%35 g
A binder; holds moisture and firms the texture.
Ice water2.8%30 g

Nitrite safety check

Nitrite (NO₂)
156.0ppm
Standard maximum
156ppm
Nitrite level156.0 / 200 ppm max
0156 ppm200 ppm
Safe
Within safe limits. Effective for pathogen control and colour development.

Production

GrindMedium plate, everything ice-cold
Taste testFry a patty BEFORE the cure goes in
Cold smokeBelow 25 C (77 F), about 4 hours (or 4 to 5 days, 4 h at a time)
RestRefrigerate at least 24 hours after smoking

Method

1
Keep everything cold. Chill the pork, and your grinder parts, until ice-cold. Grind through a medium plate into a bowl set over ice.
2
Mix the seasoning (no cure yet). Dissolve the milk powder in the ice water. Mix the salt, paprika, ancho, cumin, white pepper and onion powder through the meat with the milk-water until the farce is even and tacky. Do not add the Cure #1 yet.
3
Taste test, before the cure. Fry a small patty, taste, and adjust the seasoning. Do this now, before the Cure #1 goes in. You must not add the cure and then fry and eat a test straight away, so get the seasoning right first.
4
Add the cure, then stuff. Once the seasoning is right, work the Cure #1 evenly through the farce. Stuff into casings and refrigerate uncovered to firm up and dry the surface before smoking.
5
Cold smoke below 25 C. Cold smoke below 25 C (77 F), never above. Around 4 hours with a medium smoke, or over several sessions for a deeper flavour. Smoke at night if the day is warm.
6
Rest, then cook or freeze. Refrigerate for at least 24 hours after smoking. It is then ready to cook, or to freeze. This chorizo is cured and smoked, not cooked or dry-cured, so cook it through before eating.
Smoking guidanceCold smoke below 25 C (77 F). Once for about 4 hours with a medium smoke gives a good result, or smoke it over 4 to 5 days, 4 hours at a time, for a deeper flavour. If the day is warm, smoke at night to stay under 25 C (77 F). After smoking, refrigerate for at least 24 hours before cooking or freezing.
Key tipsThe taste test comes before the cure, always. This is a cold smoked, cook-before-eating chorizo, not a dry-cured salami. Keep everything cold, form a dry surface before smoking, and hold the smoke below 25 C (77 F).
ImportantThis cold smoked chorizo carries Cure #1 so it can be cold smoked safely, but it is not cooked or dry-cured. It must be cooked through before eating. Refrigerate for at least 24 hours after smoking, then cook, or freeze.

Recipe by The Curesmith — thecuresmith.com